Used Double Arm Mixer Extruders
Below is Aaron's inventory of unused and used double arm mixer extruders. Double arm mixer extruders are heavy-duty industrial machines designed for mixing and kneading highly viscous materials, often followed by extrusion of the processed material. They are commonly used in industries such as rubber, plastics, chemicals, pharmaceuticals, ceramics, and food processing. If you are looking to sell your used double arm mixer extruder submit a request online or contact Erik Eichert at 630-238-7480.
Your Guide To Mastering Industrial Double Arm Mixer Extruders
Industrial double arm mixer extruders are crucial in industries that handle high-viscosity materials. These advanced machines combine mixing and extrusion seamlessly, ensuring consistent product quality across various applications, including food, pharmaceuticals, and chemicals. This guide will help you master the use of industrial double arm mixer extruders. We will explore their key features, applications, and benefits. Whether new to industrial mixing equipment or looking to optimize your processes, understanding these mixers is essential for success.
What are Industrial Double Arm Mixer Extruders?
Industrial double-arm mixer extruders are specialized mixing equipment designed to handle highly viscous materials. They are equipped with two arms, usually in the form of sigma blades, that rotate towards each other to create a kneading effect. This design allows for thorough mixing and uniform distribution of ingredients.
Key Features of Industrial Mixers
- Double Arms with Sigma Blades: These mixers' signature feature is their double arms, often shaped like Sigma blades. These blades effectively cut, fold, and stretch materials, ensuring even mixing.
- High Capacity: These mixers can handle large volumes, making them suitable for industrial-scale operations.
- Robust Construction: Built with durable materials, these mixers are designed to withstand the rigors of continuous use in demanding environments.
- Temperature Control: Many models have control features to maintain the desired conditions for specific mixing processes.
Applications of Industrial Double Arm Mixer Extruders
Industrial double-arm mixer extruders are versatile machines used in various sectors. Here are some typical applications:
- Food Industry: In the food industry, these mixers are used to produce dough, confectioneries, and other high-viscosity food products. Their ability to mix ingredients uniformly ensures consistency in product quality.
- Pharmaceutical Industry: These mixers are essential for pharmaceutical applications, producing creams, ointments, and other thick medicinal products. They ensure that active ingredients are evenly distributed throughout the product.
- Chemical Industry: In the chemical industry, industrial double-arm mixer extruders mix resins, adhesives, and sealants. Their robust construction allows them to handle the tough demands of chemical mixing.
Benefits of Using Industrial Double Arm Mixer Extruders
Employing industrial double-arm mixer extruders in your production process comes with several advantages:
- Efficient Mixing: The dual-arm design ensures thorough mixing, reducing the time required to achieve a homogeneous mix. This efficiency can lead to increased production rates and reduced operational costs.
- Versatility: These mixers can handle various materials, from powders to semi-solids, making them suitable for multiple industries and applications.
- Enhanced Product Quality: These mixers help improve the overall quality of the final product by ensuring uniform distribution of ingredients. Consistency in mixing leads to better performance and reliability of the products manufactured.
- Robust and Durable: Designed for industrial use, these mixers are built to last. They can withstand continuous operation and the harsh conditions often found in industrial settings.
Choosing the Right Industrial Double Arm Mixer Extruder
When selecting an industrial double-arm mixer extruder, consider the following factors:
- Capacity: Choose a mixer that can handle the volume of material you need to process. Consider both the minimum and maximum capacities to ensure flexibility in your operations.
- Material Compatibility: Ensure the mixer materials are compatible with the substances you plan to mix. This is particularly important for industries like food and pharmaceuticals, where contamination must be avoided.
- Temperature Control: Opt for a model with advanced temperature control features if your mixing process requires specific temperature conditions. This will help maintain the quality and integrity of your products.
- Ease of Maintenance: Look for mixers that are easy to clean and maintain. Regular maintenance is essential to keeping your equipment in top working condition and preventing contamination.
Operating an Industrial Double Arm Mixer Extruder
Operating these mixers requires understanding their controls and functionalities. Here are some general steps to guide you:
- Preparation: Ensure all materials are ready and the mixer is clean and correctly assembled.
- Loading: Load the materials into the mixer, following the manufacturer's guidelines for capacity limits.
- Mixing: Set the appropriate mixing speed and duration. Some mixers may have programmable settings for different recipes.
- Monitoring: Monitor the mixing process, checking for any irregularities or issues.
- Unloading: Once mixing is complete, carefully unload the mixture, ensuring all material is removed to prevent cross-contamination in future batches.
- Cleaning: Clean the mixer thoroughly after each use to maintain hygiene and equipment longevity.
Safety Considerations
When using industrial mixers, safety should always be a priority. Here are some key safety tips:
- Training: Ensure all operators are trained and familiar with the equipment.
- Personal Protective Equipment (PPE): Wear appropriate PPE, such as gloves and safety glasses, to protect against potential hazards.
- Regular Inspections: Conduct regular inspections and maintenance to identify and address any issues before they lead to accidents.
Top Double Arm Mixer Extruder Brands
While there are many reputable manufacturers, the US market has shown a preference for the following brands:
- Paul O. Abbe, Ross, Werner and Pfleiderer, and many more!
Industrial double arm mixer extruders are powerful tools for any industry dealing with high-viscosity materials. Understanding their features, applications, and benefits allows you to optimize your production process, improve product quality, and increase efficiency. Whether you're mixing dough, pharmaceuticals, or chemicals, these mixers offer reliable and consistent performance, making them a valuable asset in your industrial operations.
Stock No.:
40425079Used AMK VIU4 4-Liter Extrusion Kneader Mixtruder – Stainless Steel Sigma Blade Mixer Extruder with Vacuum Cover
Used- 4 Liter AMK Extrusion Kneader Mixtruder, Model VIU4. Stainless steel construction, vacuum cover, approximately 8" x 8" x 7.5" deep mixing changer, tangential sigma blades driven by 2.2 kw motor drive, discharge extruder driven by 1.5 kw motor drive, jacketed bowl and extruder barrel, on base, serial# 12202. Built 1985.
MFR: AMK
Stock No.:
40425078Used Unique Mixers & Furnaces MME-3 PVT Mixtruder – 6 Liter Stainless Steel Masticator Mixer Extruder
Used Unique Mixers & Furnaces MME-3 PVT Mixtruder 6 Liter (1.58 Gallons) Stainless Steel Masticator Mixer Extruder. 316 stainless steel product contact surfaces, 304 stainless steel non contact surfaces. 6 liter (1.58 gallon) total capacity, 3 liter (.80 gallon) working capacity. Masticator blades, jacketed bowl rated 4 kg/ sq centimeter (56 psi). 3 HP, 230/460 volt, 1705 rpm motor thru 17.12:1 gearbox mixer motor drive. Extruder screw driven by 3 hp, 230/460 volt, 1705 rpm thru 17.12:1 gearbox extruder motor drive. Removable end plates, flat cover, mounted on unitized base. External control panel with VFD motor controllers, order# U-2805. Built 2006
MFR: Unique
Stock No.:
10151559Used Winkworth ZX500-6 Z-Blade Mixer-Extruder | 500L Working | Vacuum Lid | Jacketed | 304 SS | With Tool Temp Units
Used Winkworth ZX500-6 Z-Blade Mixer/Extruder | 500L Working | Vacuum Lid | Jacketed | 304 SS | With Tool Temp Units. 500 liter (132Gal) working capacity with a 778 liter total capacity (product dependent). 304 stainless steel chamber measures approx. 1,090mm long x 956mm wide x 735mm deep. Unit has vacuum rated domed hood/lid. 304 stainless steel external jacket. Each Z-blade driven by 30kw (40hp) motor/gearbox. Stainless steel screw discharge driven by 22kw motor/gearbox. Unit includes control panel. Includes (1) used Tool Temp model TT-14500 H and (1) Used Tool Temp model TT-508 X heater/cooling units. Also includes (3) Hydac oil coolers mounted on common frame. Unit has main control unit and local operator controls. Motors are dual rated 50/60 Hz. Blade Bowl Clearance Straight side 3mm , End 4mm. Cooling Jacket Design Pressure Min Atmos Max 3.5 bar.G Design Temp Min 10C Max 250C Test Pressure 6.7 bar.G Design & Manufacturing Code SEP (Sound Engineering Practise). Our freight specialists can assist you with door to door transportation and all customs documents needed to make the process go as smoothly as possible.
MFR: Winkworth
Stock No.:
48594Used Werner & Pfleiderer Mixer/Extruder – Type UK12-AU3, 21 Gallon Capacity, Carbon Steel
Used- Werner & Pfleiderer Mixer/Extruder, Type UK12-AU3. 21 Gallon (80 liter) working capacity, 29.1 gallon (110 liter) total capacity. Material of construction is carbon steel on product contact parts. 20-1/2" (530 mm) long x 20-1/2" (530 mm) width x 19-1/2" (500 mm) deep jacketed bowl. Jacket estimated rated for 75 psi (5 bar). Sigma style blades with a speed of 17/21 RPM. Tangential. 6" (150 mm) dia. screw shafts. Standard packing glands. Counter balanced top cover. Screw product discharge. Belt driven thru gearbox by a 22.5HP/15 kw-380V/50cycle/3Ph-1475 RPM motor. Safety belt cover. Screw product discharge by a 11.25HP/7.5Kw-380volt/50cycle/3Ph motor. Frame mounted. Overall dimensions: 85" (2600 mm) long x 52" (1600 mm) width x 5.9" (1800 mm) high. Weight 3 tonnes. Serial # 193951. Our freight specialists can assist you with door to door transportation and all customs documents needed to make the process go as smoothly as possible.
MFR: Werner & Pfleiderer
Stock No.:
54118001Aaron Process 300 Gallon Sigma Blade Mixer Extruder. 450 Gallon Total Capacity.
Used Aaron Process 300 Gallon Sigma Blade Mixer Extruder. 450 Gallon Total Capacity. Carbon Steel Construction. Serial Number 93300150464MX. Tangential Sigma Blades. Bowl is approximately, 54" front to back and 50" left to right. Insulated Cover. Bowl, End Plates and Barrel are Jacketed for Hot Oil at 450 Deg. F. Split Packing Glands. 24" Long Barrel Extension for Discharge Screw. Main Motor is 150 HP, 230/460 Volt, 3/60, Belt Driven and thru 2 Gearboxes. Discharge Screw is 75 HP, 460 Volt, 3/60, Belt Driven and thru Torque Arm Reducer. Includes Drive Panel for Blades and Screw and Remote Panel. Mixer is mounted on a Carbon Steel Base that measures approximately 273" Long x 108" Wide x 96" Tall. Panel is approximately 72" x 48" x 24". Remote Panel 25" x 31" x 13". Top Insulated Cover is approximately, 76" x 72". Built in 1994.
MFR: Aaron Process
Stock No.:
54020001Used Lleal AME-2600 SF-H Double Sigma Extruder Kneader | 350 Gal Working | Vacuu
Used- Lleal Model AME-2600 SF-H Double Sigma Extruder Kneader, 316 Stainless Steel. Useful volume 350 gallon, total volume 2,600 liter (680 gallon). Vacuum Rated 356 degrees F at 60psi. Sigma blades. Hydraulically driven. Driven by a 300 hp motor. Serial# 14162. Includes Rexroth hydraulic Skid Order# 14/250391. Includes Control panel.
Stock No.:
10131017Used Werner & Pfleiderer UK2000AEL Sigma Mixer/Extruder – 316 SS, 793 Gallon Capacity
Used- Werner & Pfleiderer Mixer/Extruder, Type UK2000AEL. 316 Stainless steel construction. Total capacity 793 gallon (3000 liter); working capacity 530 gallon (2000 liter). Bowl 56.6" x 65.5" x 54.6" deep (1450 mm x 1680 mm x 1400 mm deep). Sigma style mixing blades, 7.8" (200 mm) diameter shafts. Double jacketed. Driven via gearbox by a motor. Incl. control panel. Weight 14.8 tonnes. Each blade has a 30 KW Motor and Screw has a 24 KW Motor. Our freight specialists can assist you with door to door transportation and all customs documents needed to make the process go as smoothly as possible.
MFR: Werner & Pfleiderer
Stock No.:
10151560Used Winkworth Z-Blade Mixer, Model 16Z-63 | 316L Stainless Steel | Vacuum Rated | 27–36L Capacity | Tilt Discharge
Used Winkworth Z-Blade Mixer, Model 16Z-63 | 316L Stainless Steel | Vacuum Rated | 27 to 36L Capacity | Tilt Discharge. Mixing trough measures approximately 400mm x 400mm x 350mm (approx. 15.75" x 15.75" x 13.75") deep. All product contact parts in 316/316L stainless steel. Approximate capacity 27 to 36 liter (approx. 7-9.5 gallon) working capacity (product dependent). (2) 316/316L stainless steel z-blades driven by 4kw, 3/50, 1464/37 rpm geared motor. Unit has stainless steel hinged vacuum rated hood/lid with clamps. External 304/304l stainless steel jacket rated 3.5 bar working pressure at 150 deg.c. Unit includes electrically actuated tilt discharge mechanism. Unit includes ICS Cool Energy Ltd model iC220 chiller. Has control panel for mixer and chiller operation. Reportedly unused since refurbished. Our freight specialists can assist you with door to door transportation and all customs documents needed to make the process go as smoothly as possible.
MFR: Winkworth
Stock No.:
10151561Used J.H. Day Stainless Steel Jacketed Mixtruder | 75 Gallon Working Capacity | 30+25 HP Hydraulics
Used J.H. Day Stainless Steel Jacketed Mixtruder | 75 Gallon Working Capacity | 30+25 HP Hydraulics. With dispersion blades and extruder screw discharge. Internal pressure: Atmospheric @ 353F shell is 7/16" thick. Jacket pressure: 125 psi @ 353F jacket is 3/8" thick. Mixer Dimensions: 32" x 32" x 25" high, approximate total capacity is 110 gallons. Extruder screw is 8" diameter driven by a hydraulic motor, and hydraulic tilt discharge are both powered by 30 HP 230/460 volts Vickers Hydraulic pumping system. Mixer Blades driven by a 25 hp US. varidrive motor, 220/440 volt. 31 to 125 RPM to chain and sprocket to give you approximately 15 to 62.5 RPM output speed on the blades. NB #1117, SN 86065. Built 1971.
MFR: J H Day