Manufacturer Information

• Manufacturer: Battenfeld Fischer (Extruder), Xiecheng (Dryer), Emerson (Motor), Zahnradwerk Kullmann (Gearbox), ABB (Drive)

• Model: 80mm Single-Screw Extruder, 26:1 L/D

• Condition: Used

Description

This Used Battenfeld 80mm Extrusion Line includes a complete set of components designed for high-performance plastic extrusion applications. Central to the system is the 80mm Battenfeld Fischer extruder, featuring a 26:1 L/D single-screw configuration and (5) 1300W heating zones for precise barrel temperature control. The line comes equipped with a stainless steel cooling bath (12' L x 3' W) for product solidification, an approximate 300kg/hour strand cutter for efficient downstream processing, a 200kg capacity Xiecheng drying hopper powered by a 3kW motor, and a medium die with manual screen changer plus a small die without a screen changer.

The system is powered by an Emerson 50 HP three-phase motor connected to a Zahnradwerk Kullmann PEZS gearbox rated at 33 kW and controlled by an ABB ACS550-01-072A variable frequency drive (37/30 kW rating). The included oil pump cooling system ensures smooth and reliable gearbox operation.

Specifications

• Extruder Size: 80mm

• Screw Type: Single Screw

• L/D Ratio: 26:1

• Barrel Heating Zones: (5) 1300W zones

• Cooling Bath: Stainless Steel, 12' L x 3' W

• Strand Cutter Capacity: Approx. 300kg/hour

• Drying Hopper: 200kg, Xiecheng, 3 kW

• Motor: Emerson, 50 HP, 3 Phase, 1185 RPM

• Gearbox: Zahnradwerk Kullmann PEZS, 33 kW rating

• Drive: ABB ACS550-01-072A, 3 Phase, 37/30 kW

• Additional Features:

  • Medium die with manual screen changer

  • Small die without screen changer

  • Oil pump cooling system

Applications

Ideal for the following applications:

• Plastic strand extrusion

• Polymer compounding

• PVC profile extrusion

• Recycling regrind extrusion

• Masterbatch production

• Small-diameter tubing extrusion

• Rod and filament manufacturing

• General-purpose plastic processing

• Research and development extrusion lines

• Custom material extrusion

What Might This Be Used For?

• Producing plastic strands for chopping into pellets

• Small-scale PVC or PE extrusion

• Masterbatch or additive dispersion into polymers

• Pilot production of new polymer compounds

• Recycling plastics into reusable extruded shapes

• Forming filament for 3D printing feedstock

• Manufacturing specialty industrial rods

• Educational and R&D extrusion testing

• Prototyping custom plastic extrusions

• Specialty flexible or rigid polymer product development

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