Unused Spray Drying Systems Model 48 Spray Dryer – 69 kg/hr Evaporation Rate

The Spray Drying Systems (SDS) Model 48 Spray Dryer is an advanced, versatile spray dryer used in a variety of industries to efficiently convert liquids or slurries into dry powders. Spray drying is a key process for drying materials quickly while maintaining the quality and integrity of the product. The Model 48 is designed to handle small to medium-scale production, making it ideal for research, development, and pilot production applications.

Manufacturers Info:

• Manufacturer: Spray Drying Systems
• Model: 48
• Condition: Unused
• Year Built: 2023
• Construction: 304 Stainless Steel Contact Parts
• Mounting: 304 Stainless Steel Legs

Facts About the Spray Drying Systems Model 48 Spray Dryer:

• High-performance spray dryer designed for industrial-scale drying applications.
• Evaporation rate of 5-69 kg/hour (approx. 11-152 lbs.), dependent on temperature settings.
• Product output rate of 3-39 kg/hour (approx. 6.6-86 lbs.), based on material and temperature.
• 4-foot diameter x 6-foot straight-side vessel, requiring 13'6" clearance height.
• 304 stainless steel contact surfaces, ensuring sanitary and corrosion-resistant operation.
• Pressure nozzle with lance, mounted in a co-current spray drying configuration for efficient drying and particle formation.
• Factory-insulated with seal-welded 304 stainless steel cladding from air heater to bottom of dryer cone, preventing heat loss and enhancing efficiency.
• Gas-fired air heater provides precise temperature control for optimized drying conditions.
• Explosion suppression system for enhanced safety and compliance with industrial regulations.
• Operates on 460V, with an additional 120V requirement for explosion suppression system.
• Mounted on 304 stainless steel legs, offering durability and stability.

Components Included:

• Spray Dryer
• Gas-Fired Air Heater
• Feed Pump
• Cyclone Separator
• Chemical Suppression System
• Bag Filter
• System Fan
• Allen Bradley PLC & HMI for automated control and monitoring

Description:

This unused Spray Drying Systems Model 48 Spray Dryer is a high-capacity, industrial-grade drying system designed for food, pharmaceutical, chemical, and industrial applications. With an evaporation rate of up to 69 kg/hour (152 lbs.), this unit efficiently converts liquid feed into free-flowing powders using a co-current spray drying system.

Built with 304 stainless steel contact parts, this spray dryer is hygienic, corrosion-resistant, and durable. The pressure nozzle with lance enables fine particle atomization, while the gas-fired air heater ensures precise drying conditions.

Equipped with a cyclone separator, bag filter, and explosion suppression system, the system is engineered for safe, efficient operation. The Allen Bradley PLC & HMI provide automated process control, making it ideal for continuous production environments.

Mounted on 304 stainless steel legs, this unit has an overall footprint of approximately 8' x 12' and requires a clearance height of 13'6" for installation.

Specifications:

• Evaporation Rate: 5-69 kg/hour (11-152 lbs.), temperature-dependent
• Product Output Rate: 3-39 kg/hour (6.6-86 lbs.), temperature-dependent
• Chamber Dimensions: 4' Diameter x 6' Straight Side Vessel
• Clearance Height Requirement: 13'6"
• Construction: 304 Stainless Steel Contact Parts
• Spray System: Pressure Nozzle with Lance (Co-Current Configuration)
• Insulation: Seal-Welded 304 Stainless Steel Cladding
• Power Requirements:
  • 460V Operation
  • 120V for Explosion Suppression System
• Includes:
  • Gas-Fired Air Heater
  • Feed Pump
  • Cyclone Separator
  • Chemical Suppression System
  • Bag Filter
  • System Fan
  • Allen Bradley PLC & HMI
• Mounting: 304 Stainless Steel Legs
• Overall Footprint: Approximately 8' x 12'
• Year Built: 2023

Applications:

• Food & Beverage Powder Production
• Pharmaceutical & Nutraceutical Spray Drying
• Chemical & Polymer Powder Processing
• Biotechnology & Bio-Extract Drying
• Dairy & Protein Powder Manufacturing

What Products Would This Be Used For?

• Instant Coffee & Tea Powder
• Dairy Products (Milk, Whey, Protein Powders)
• Flavor & Fragrance Encapsulation
• Pharmaceutical Drug & Herbal Extract Drying
• Specialty Chemicals & Nutraceutical Powders

Key Features of the Spray Drying Systems Model 48:

1. Compact and Efficient Design:

   • The Model 48 is compact, making it suitable for laboratory and pilot-scale applications where space is limited.
   • Despite its compact size, it is designed to handle significant volumes, offering a balance between capacity and footprint.

2. Advanced Atomization:

   • The system is equipped with high-performance atomizers, such as rotary atomizers or pressure nozzles, which break up the liquid feed into fine droplets.
   • These fine droplets maximize surface area, improving the evaporation rate and resulting in uniform drying.

3. High Temperature and Control:

   • The Model 48 provides precise temperature control, which is crucial for optimizing the drying process and avoiding degradation of temperature-sensitive products.
   • The air temperature can be adjusted based on the material being processed, typically in the range of 150–250°C, but can vary depending on the requirements of the application.

4. Particle Size Control:

   • One of the main advantages of the SDS Model 48 is its ability to control the particle size and distribution of the final powder.
   • The particle size is influenced by parameters such as the atomization pressure, feed rate, and air flow, allowing for customization based on product requirements.

5. Efficient Drying:

   • The system utilizes hot air to rapidly evaporate moisture from the liquid feed. This quick evaporation produces dry particles almost instantly.
   • The drying process is optimized to reduce the amount of heat sensitive materials exposed to high temperatures, helping maintain the quality of the end product.

6. Versatile Applications:

   • The SDS Model 48 Spray Dryer can be used in a wide range of industries, including:
     • Pharmaceuticals: Drying active pharmaceutical ingredients (APIs), excipients, and other drug formulations.
     • Food and Beverages: Drying ingredients like milk, juices, flavorings, and coffee to produce powdered versions.
     • Chemicals and Polymers: For drying various chemical formulations, resins, and polymer products.
     • Biotechnology: For drying biological materials such as enzymes, microbial cultures, and vaccines.

7. Automated Control System:

   • The system is often equipped with an automated control system that allows operators to adjust and monitor critical parameters, such as air temperature, feed rate, and airflow.
   • This ensures consistency and precision during production.

8. Product Recovery System:

   • The Model 48 typically includes efficient collection systems, such as cyclones or baghouses, to capture the dried powders.
   • These recovery systems minimize material loss and help ensure that the drying process remains economically viable.

9. Energy Efficiency:

   • The system is designed to be energy-efficient, reducing energy consumption while maintaining effective drying rates.
   • Efficient heat recovery options can help minimize operational costs, especially in large-scale production environments.

10. Customizable Features:

    • Depending on the application, additional options may be available, such as spray nozzles for different feed types (liquids, slurries, or pastes), different cyclone designs for powder collection, and more.

Benefits:

• Rapid Drying: The spray drying process ensures fast drying times, which is essential for products that need to be processed quickly while retaining their properties.
• High-Quality Powders: The Model 48 produces powders with uniform particle sizes, making it ideal for applications where consistency is key, such as in pharmaceuticals or food products.
• Scalability: While ideal for pilot or small-scale production, the Model 48 is designed with scalability in mind, enabling transition to larger systems if needed.

Applications:

• Pharmaceuticals: Drying of active pharmaceutical ingredients (APIs), excipients, and formulated products. It ensures that products maintain their bioactivity and quality.
• Food Industry: Producing powdered ingredients like milk, instant coffee, and flavors. Spray drying is a common method for creating instant products.
• Chemicals: Spray drying can be used to produce powdered chemicals, detergents, or pigments.
• Cosmetics: For drying materials like fragrances, essential oils, or emulsions into a powder form.

Conclusion:

The Spray Drying Systems Model 48 Spray Dryer is a highly efficient, versatile, and compact solution for producing dry powders from liquids. It is ideal for small to medium-scale operations in a range of industries, including pharmaceuticals, food, chemicals, and more. The ability to control particle size, adjust drying conditions, and ensure consistent quality makes it a valuable tool for both research and production environments.

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