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630-350-2200
Complete Used BUSS Loop Reactor High Pressure Hydrogenation Plant for Lactitol Production
Complete Used BUSS Loop Reactor High Pressure Hydrogenation Plant for Lactitol Production. Lactitol is produced via catalytic hydrogenation, in an industrial plant using high-pressure, high-temperature conditions (bars) to add hydrogen to lactose. The process utilizes catalysts Raney Nickel in a continuous stirred-tank reactor (CSTR) to yield high-purity lactitol, a sugar alcohol used as a sweetener. Key Components of a Lactitol Plant includes a Hydrogenation Reactor: A CSTR or slurry-type reactor is commonly used, with, for example, EKATO technologies offering turnkey solutions to handle hydrogen gas and catalysts. Catalyst System: Raney nickel (sponge nickel) is a standard catalyst Purification Unit: Post-reaction, the mixture is filtered to remove the catalyst and purified using ion-exchange resins. Crystallization and Drying: The purified lactitol solution is concentrated by evaporation, crystallized under controlled conditions and then dried to form lactitol monohydrate. This is a Complete System Currently in Operation. Main System Components include: Patterson Industries 5200 gallon Reaction Vessel, 316L stainless steel, rated FV/1020 PSI at 300 degrees F, includes lower & upper Loop Reaction Piping. Biral-Buss High Pressure Pump, Type NZP 340-250-1 Sunitrol Raw Material (Lactose) Feed Pump, 250 HP/460V Braun + Luebbe 15 HP 316 stainless Dosing Pump, Patterson Industries 1000 gallon 316L stainless Catalyst prep Tank with Lightnin Agitator, Ledco 360 gallon 316L stainless Catalyst prep Tank, Multiple 316L stainless steel Heat Exchangers, RXN Pump, 316L stainless steel Additive Tanks with Lightnin Agitators and Feed Pumps, Product Vessels, Pressure Filters, Multiple Product Coolers and Heaters, Supporting Structure is also available, does not include the building. Multiple Prints including System Process & Footprint. More info & inspections are available upon request.
| Category | Complete PlantsComplete Plants |
| Subcategory | Complete Plants 2Complete Plants 2 |
Manufacturer Information
This complete high-pressure hydrogenation system includes major equipment from Patterson Industries, Biral-Buss, Sunitrol, Braun + Luebbe, Lightnin, and Ledco. The system is designed for continuous industrial lactitol production using catalytic hydrogenation of lactose with Raney nickel catalyst.
Description
Used BUSS loop reactor high-pressure hydrogenation plant for lactitol production. This complete system is currently in operation and designed to convert lactose into high-purity lactitol through catalytic hydrogenation under high-pressure and high-temperature conditions. The plant includes a 316L stainless steel Patterson Industries 5,200 gallon reaction vessel, high-pressure loop reaction piping, catalyst preparation tanks, dosing and feed pumps, heat exchangers, product vessels, filters, coolers, heaters, additive tanks, and available supporting structure.
Multiple prints, including process and footprint drawings, are available. Inspections and additional information are available upon request. Building is not included.
Specifications
- Application: Lactitol production by catalytic hydrogenation
- Reactor Type: BUSS loop reactor / CSTR-style hydrogenation system
- Main Reactor: Patterson Industries 5,200 gallon reaction vessel
- Material of Construction: 316L stainless steel
- Reactor Rating: Full vacuum / 1020 PSI at 300°F
- Catalyst: Raney nickel / sponge nickel
- High Pressure Pump: Biral-Buss Type NZP 340-250-1
- Raw Material Feed Pump: Sunitrol lactose feed pump, 250 HP, 460V
- Dosing Pump: Braun + Luebbe, 15 HP, 316 stainless steel
- Catalyst Prep Tank: Patterson Industries 1,000 gallon, 316L stainless steel, with Lightnin agitator
- Additional Catalyst Tank: Ledco 360 gallon, 316L stainless steel
- Includes: Heat exchangers, RXN pump, additive tanks, feed pumps, product vessels, pressure filters, product coolers, heaters, and structure
- Documentation: Multiple prints, system process drawings, and footprint drawings available
Applications
- Lactitol production
- Sugar alcohol manufacturing
- Lactose hydrogenation
- Specialty sweetener production
- High-pressure catalytic hydrogenation
- Food ingredient processing
- Pharmaceutical excipient production
- Fine chemical hydrogenation
Products This Equipment May Be Used For
- Lactitol monohydrate
- Sugar alcohols
- Polyols
- Low-calorie sweeteners
- Food-grade sweetener ingredients
- Pharmaceutical-grade sugar alcohols
- Hydrogenated lactose derivatives
- Specialty carbohydrate products
Frequently Asked Questions
- What is this system designed to produce?
This plant is designed for lactitol production through catalytic hydrogenation of lactose. - Is the system currently operating?
Yes, the complete system is currently in operation. - What catalyst is used in the process?
Raney nickel, also known as sponge nickel, is commonly used in this lactitol hydrogenation process. - What is the main reactor size and rating?
The main Patterson Industries reactor is 5,200 gallons, 316L stainless steel, rated full vacuum / 1020 PSI at 300°F. - Are drawings or prints available?
Yes, multiple prints are available, including system process and footprint drawings. - Can Aaron Equipment assist with shipping and logistics?
Yes, Aaron Equipment can assist with equipment removal, loading, shipping, logistics coordination, and export requirements upon request.
- Lactitol plant
- Hydrogenation plant
- BUSS reactor
- Loop reactor
- Used reactor
- Lactose hydrogenation
- Used lactitol production plant
- High pressure hydrogenation system
- BUSS loop reactor system
- 316L stainless hydrogenation reactor
- Raney nickel hydrogenation plant
- Used sugar alcohol plant
- Used BUSS loop reactor hydrogenation plant for lactitol
- Complete high pressure lactitol production system
- Used lactose catalytic hydrogenation plant with reactor
- 5200 gallon stainless steel hydrogenation reactor system
- Industrial lactitol sweetener production equipment
- Complete operating sugar alcohol hydrogenation plant
- Used process equipment
- Industrial hydrogenation equipment
- Stainless steel reactor
- Chemical processing plant
- Food processing equipment
- Pharmaceutical processing equipment
- Buy used lactitol plant
- Buy hydrogenation plant
- Buy BUSS loop reactor
- Buy used high pressure reactor
- Buy lactose hydrogenation equipment
- Buy sugar alcohol production equipment
- Buy used chemical plant
- Buy used 316L stainless reactor
- Buy used catalytic hydrogenation system
- Buy complete process plant
- Sell lactitol plant
- Sell hydrogenation equipment
- Sell BUSS reactor system
- Sell used high pressure reactor
- Sell lactose processing equipment
- Sell sugar alcohol plant
- Sell used chemical process plant
- Sell stainless steel reactor
- Sell catalytic hydrogenation plant
- Sell complete production plant
Complete Used BUSS Loop Reactor High Pressure Hydrogenation Plant for Lactitol Production. Lactitol is produced via catalytic hydrogenation, in an industrial plant using high-pressure, high-temperature conditions (bars) to add hydrogen to lactose. The process utilizes catalysts Raney Nickel in a continuous stirred-tank reactor (CSTR) to yield high-purity lactitol, a sugar alcohol used as a sweetener. Key Components of a Lactitol Plant includes a Hydrogenation Reactor: A CSTR or slurry-type reactor is commonly used, with, for example, EKATO technologies offering turnkey solutions to handle hydrogen gas and catalysts. Catalyst System: Raney nickel (sponge nickel) is a standard catalyst Purification Unit: Post-reaction, the mixture is filtered to remove the catalyst and purified using ion-exchange resins. Crystallization and Drying: The purified lactitol solution is concentrated by evaporation, crystallized under controlled conditions and then dried to form lactitol monohydrate. This is a Complete System Currently in Operation. Main System Components include: Patterson Industries 5200 gallon Reaction Vessel, 316L stainless steel, rated FV/1020 PSI at 300 degrees F, includes lower & upper Loop Reaction Piping. Biral-Buss High Pressure Pump, Type NZP 340-250-1 Sunitrol Raw Material (Lactose) Feed Pump, 250 HP/460V Braun + Luebbe 15 HP 316 stainless Dosing Pump, Patterson Industries 1000 gallon 316L stainless Catalyst prep Tank with Lightnin Agitator, Ledco 360 gallon 316L stainless Catalyst prep Tank, Multiple 316L stainless steel Heat Exchangers, RXN Pump, 316L stainless steel Additive Tanks with Lightnin Agitators and Feed Pumps, Product Vessels, Pressure Filters, Multiple Product Coolers and Heaters, Supporting Structure is also available, does not include the building. Multiple Prints including System Process & Footprint. More info & inspections are available upon request.
Manufacturer Information
This complete high-pressure hydrogenation system includes major equipment from Patterson Industries, Biral-Buss, Sunitrol, Braun + Luebbe, Lightnin, and Ledco. The system is designed for continuous industrial lactitol production using catalytic hydrogenation of lactose with Raney nickel catalyst.
Description
Used BUSS loop reactor high-pressure hydrogenation plant for lactitol production. This complete system is currently in operation and designed to convert lactose into high-purity lactitol through catalytic hydrogenation under high-pressure and high-temperature conditions. The plant includes a 316L stainless steel Patterson Industries 5,200 gallon reaction vessel, high-pressure loop reaction piping, catalyst preparation tanks, dosing and feed pumps, heat exchangers, product vessels, filters, coolers, heaters, additive tanks, and available supporting structure.
Multiple prints, including process and footprint drawings, are available. Inspections and additional information are available upon request. Building is not included.
Specifications
- Application: Lactitol production by catalytic hydrogenation
- Reactor Type: BUSS loop reactor / CSTR-style hydrogenation system
- Main Reactor: Patterson Industries 5,200 gallon reaction vessel
- Material of Construction: 316L stainless steel
- Reactor Rating: Full vacuum / 1020 PSI at 300°F
- Catalyst: Raney nickel / sponge nickel
- High Pressure Pump: Biral-Buss Type NZP 340-250-1
- Raw Material Feed Pump: Sunitrol lactose feed pump, 250 HP, 460V
- Dosing Pump: Braun + Luebbe, 15 HP, 316 stainless steel
- Catalyst Prep Tank: Patterson Industries 1,000 gallon, 316L stainless steel, with Lightnin agitator
- Additional Catalyst Tank: Ledco 360 gallon, 316L stainless steel
- Includes: Heat exchangers, RXN pump, additive tanks, feed pumps, product vessels, pressure filters, product coolers, heaters, and structure
- Documentation: Multiple prints, system process drawings, and footprint drawings available
Applications
- Lactitol production
- Sugar alcohol manufacturing
- Lactose hydrogenation
- Specialty sweetener production
- High-pressure catalytic hydrogenation
- Food ingredient processing
- Pharmaceutical excipient production
- Fine chemical hydrogenation
Products This Equipment May Be Used For
- Lactitol monohydrate
- Sugar alcohols
- Polyols
- Low-calorie sweeteners
- Food-grade sweetener ingredients
- Pharmaceutical-grade sugar alcohols
- Hydrogenated lactose derivatives
- Specialty carbohydrate products
Frequently Asked Questions
- What is this system designed to produce?
This plant is designed for lactitol production through catalytic hydrogenation of lactose. - Is the system currently operating?
Yes, the complete system is currently in operation. - What catalyst is used in the process?
Raney nickel, also known as sponge nickel, is commonly used in this lactitol hydrogenation process. - What is the main reactor size and rating?
The main Patterson Industries reactor is 5,200 gallons, 316L stainless steel, rated full vacuum / 1020 PSI at 300°F. - Are drawings or prints available?
Yes, multiple prints are available, including system process and footprint drawings. - Can Aaron Equipment assist with shipping and logistics?
Yes, Aaron Equipment can assist with equipment removal, loading, shipping, logistics coordination, and export requirements upon request.
| Category | Complete Plants |
| Subcategory | Complete Plants 2 |
- Lactitol plant
- Hydrogenation plant
- BUSS reactor
- Loop reactor
- Used reactor
- Lactose hydrogenation
- Used lactitol production plant
- High pressure hydrogenation system
- BUSS loop reactor system
- 316L stainless hydrogenation reactor
- Raney nickel hydrogenation plant
- Used sugar alcohol plant
- Used BUSS loop reactor hydrogenation plant for lactitol
- Complete high pressure lactitol production system
- Used lactose catalytic hydrogenation plant with reactor
- 5200 gallon stainless steel hydrogenation reactor system
- Industrial lactitol sweetener production equipment
- Complete operating sugar alcohol hydrogenation plant
- Used process equipment
- Industrial hydrogenation equipment
- Stainless steel reactor
- Chemical processing plant
- Food processing equipment
- Pharmaceutical processing equipment
- Buy used lactitol plant
- Buy hydrogenation plant
- Buy BUSS loop reactor
- Buy used high pressure reactor
- Buy lactose hydrogenation equipment
- Buy sugar alcohol production equipment
- Buy used chemical plant
- Buy used 316L stainless reactor
- Buy used catalytic hydrogenation system
- Buy complete process plant
- Sell lactitol plant
- Sell hydrogenation equipment
- Sell BUSS reactor system
- Sell used high pressure reactor
- Sell lactose processing equipment
- Sell sugar alcohol plant
- Sell used chemical process plant
- Sell stainless steel reactor
- Sell catalytic hydrogenation plant
- Sell complete production plant
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