Outside of the pharmaceutical industry, granulators are rotating grinders that are used to scrape scrap parts and melt delivery systems into feedstock sized granules for reuse. In the pharmaceutical world, granulation is one of the more important processes in the production of drugs and medicines as the granules that are produced are used directly as drugs or serve as an intermediate product in the manufacture of tablets or capsules.
Over 60% of pharmaceutical products are produced as tablets, capsules, or similar. Because of this, granulation systems play an extremely important role in producing tablets by efficiently granulating powder-like particles. Aaron Equipment carries several granulators including high shear and oscillating non-plastic granulators. High shear granulators are used for shaping processes in the pharmaceutical industry. This happens in a closed container with blending tools and creates a denser granulate than the fluidized bed process. From there, a dosed distribution using a spray nozzle is used to obtain an even granulate. Oscillating granulators are used for slightly gentle homogenization, size reduction, grading and sieving of powders and granules in pharmaceutical, chemical and food industries. In use, the product is charged from the top through a feed hopper and the material falls on rotor blades at the bottom. Through this process, the particle downsizes and gets pushed outward from an opening at the bottom. If you are looking to sell your used oscillating granulators submit a request online or contact Erik Eichert at 630-238-7480.
Your Guide To Exploring Pharmaceutical Granulators: New vs. Used
Pharmaceutical granulators are essential in the manufacturing process. They help convert powders into granules for tablets and capsules. Understanding their types can significantly impact product quality. This guide will explore the differences between new and used pharmaceutical granulators and discuss the key processes involved: wet granulation and dry granulation. By the end, you'll know how to make informed decisions about your pharmaceutical machinery needs. Let's dive into the world of granulation.
What Are Pharmaceutical Granulators?
Pharmaceutical granulators are specialized machines used to form granules from powdered substances. The granulation process is a fundamental step in pharmaceutical manufacturing, ensuring that the final product is consistent in size and composition. Granulation helps improve the ingredients' flowability, compressibility, and uniformity, which are critical for producing high-quality pharmaceuticals. High shear and oscillating granulators are two common types of pharmaceutical granulators used in both wet and dry granulation processes. Pharmaceutical granulators can be a small laboratory-scale granulator for pharmaceutical R&D purposes or a rapid mixer granulator for high-volume drug manufacturing.
Types of Granulation Processes
Granulation processes can generally be categorized into two main types: wet and dry. Each process has its distinct methods and applications in the pharmaceutical industry.
Choosing Between New and Used Pharmaceutical Granulators
Several factors, including cost, condition, and technological advancements, must be considered when deciding between new and used pharmaceutical granulators.
Key Considerations When Purchasing a Granulator
When selecting a new or used granulator, several factors must be assessed to ensure it meets your production needs.
The Role of Granulators in Pharmaceutical Manufacturing
Pharmaceutical granulators are crucial in ensuring the uniformity, stability, and quality of pharmaceutical products. They enhance the flowability and compressibility of powders, making them easier to handle and process. Additionally, granulators help achieve consistent dosing, which is vital for patient safety and medication efficacy.
Top Pharmaceutical Granulator Brands
While there are many reputable manufacturers, the US market has shown a preference for the following brands:
Understanding the types and functionalities of pharmaceutical granulators is essential for making informed purchasing decisions. Whether you opt for a new or used granulator, consider capacity, material compatibility, and maintenance requirements to ensure it aligns with your manufacturing needs. Choosing the proper granulator can enhance your production efficiency and maintain the high standards required in pharmaceutical manufacturing. With this guide, you're now equipped with the knowledge to navigate the world of pharmaceutical granulators confidently.