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630-350-2200
Used Gas-Powered Lead Melting Furnace & Casting Conveyor – 44,000 lb Melt | 7 TPH Casting | PLC Controls | NACS + Economy Industrial
Used Gas-Powered Melting Furnace and Casting Conveyor Machine: North American Construction Services, Ltd., (NACS) Lead Melting Furnace; Furnace melt rate of 44,000 lbs. of a 96% lead / 4% tin alloy in approximately three (3) to four (4) hours; hold molten metal at a working temperature of 700 to 750F, for single shift casting operation; FivesNA natural gas combustion and control system with a maximum heating capacity of 2.7 MM Btu/h input designed in accordance with the relevant sections of NFPA 86, 2015 edition; include (2) gas burners, mounted tangentially in the furnace; Furnace has one (1) heating zone with one (1) furnace thermocouple, one (1) bath thermocouple, and one (1) furnace excess temperature interlock thermocouple. Economy Industrial 7 TPH Lead ingot Casting Machine, Model MC-20 (20 feet in length) will cast seven (7) tons in 60 minutes. The casting machine will have nine (6) inch pith chain. Each mould will cast one (1) 60 lb ingots for a total weight per mould of 60 lbs. drawing will be submitted under separate cover. Automatic control system (PLC) (control caster and hot metal pump at same station), Top cooling sprays connection for future installation, Bottom Cooling sprays. System includes corresponding equipment (customized pumps, working stands, controls, etc).
| Manufacturer | North AmericanNorth American |
| Category | FurnacesFurnaces |
| Subcategory | FurnacesFurnaces |
Manufacturer Information:
-
Melting Furnace Manufacturer: North American Construction Services, Ltd. (NACS)
-
Casting Machine Manufacturer: Economy Industrial
-
Casting Model: MC-20
-
Fuel Source: Natural Gas
-
System Type: Industrial Lead Melting and Casting Line
-
Condition: Used
-
Furnace Melt Rate: 44,000 lbs (96% lead / 4% tin alloy in 3–4 hrs)
-
Casting Capacity: 7 tons/hour (60 lb ingots)
Description:
This Used Gas-Powered Melting Furnace and Lead Casting Conveyor System includes a North American Construction Services (NACS) high-capacity gas-fired melting furnace and an Economy Industrial MC-20 casting conveyor, engineered to provide a continuous, high-throughput lead ingot production system. Capable of melting 44,000 lbs of 96/4 lead-tin alloy in 3–4 hours and casting 7 tons per hour of 60 lb ingots, this fully integrated system is ideal for non-ferrous foundries, lead battery recycling, and heavy alloy production.
The system includes (2) tangential gas burners, a FivesNA combustion and control system (2.7MM BTU/hr) built to NFPA 86, 2015 standards, and automated PLC-based controls that operate both the caster and hot metal pump from a unified station.
Specifications – Furnace:
-
Manufacturer: North American Construction Services, Ltd. (NACS)
-
Fuel Type: Natural Gas
-
Melt Rate: 44,000 lbs (96% lead / 4% tin alloy) in approx. 3–4 hrs
-
Working Temperature: 700°F to 750°F
-
Burners: (2) Natural gas burners, tangentially mounted
-
Heating Capacity: 2.7 MM BTU/hr
-
Heating Zone: Single-zone configuration
-
Thermocouples:
-
(1) Furnace thermocouple
-
(1) Bath thermocouple
-
(1) Excess temperature interlock thermocouple
-
-
Combustion System: FivesNA, NFPA 86 compliant (2015 edition)
Specifications – Casting Conveyor:
-
Manufacturer: Economy Industrial
-
Model: MC-20
-
Length: 20 feet
-
Casting Capacity: 7 TPH (tons per hour)
-
Mould Configuration:
-
6" pitch chain
-
1 x 60 lb lead ingot per mould
-
-
Casting Output: 60 lb x multiple moulds = 7 tons/hour
-
Cooling System:
-
Bottom cooling sprays
-
Top cooling sprays plumbed for future installation
-
Control System & Auxiliary Equipment:
-
Automation: PLC-controlled system
-
Control Panel: Unified control for casting and hot metal pump
-
Pump: Customized hot metal pump (included)
-
Additional Equipment:
-
Working stands
-
Custom controls
-
Integrated components for casting workflow
-
-
System Integration: Single-shift casting operation
Features:
-
High-efficiency natural gas furnace with dual-burner configuration
-
Heavy-duty casting line produces 60 lb ingots at 7 TPH
-
PLC automation ensures precise temperature and flow control
-
Fully integrated with pump, caster, cooling sprays, and controls
-
Built for lead alloy operations (96% Pb / 4% Sn)
-
Designed for continuous, industrial-duty production
-
Easily adaptable for additional cooling upgrades
-
FivesNA combustion safety system and thermocouple monitoring
-
Ideal for non-ferrous metal foundries, battery recyclers, and smelters
Applications:
-
Lead battery recycling and secondary smelting
-
Foundries producing lead-based alloys
-
Large-scale lead ingot casting operations
-
Manufacturing of shot, ballast, or radiation shielding products
-
Continuous casting operations in non-ferrous metal sectors
-
Production of uniform weight lead ingots for resale or remelt
-
Facilities requiring efficient molten metal handling and forming
What might this be used for?
-
Melting and casting high-volume lead alloy ingots for resale or internal use
-
Operating a lead recycling process with energy-efficient gas combustion
-
Automating ingot production for commercial lead handling or manufacturing
-
Producing consistent 60 lb ingots for further refining or distribution
-
Scaling up foundry operations with integrated casting and melting system
-
Replacing aging batch furnaces with continuous flow melting and casting line
-
Enhancing worker safety and throughput with automated controls and thermocouples
-
Deploying in facilities processing dense metals with high melting points
-
Customizing a turnkey lead processing line with minimal operator intervention
-
Managing large-scale alloy production with minimal thermal losses and downtime
-
Lead melting furnace
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Turnkey lead melting and casting setup with 108 cubic feet capacity, tangential gas burners, and custom casting automation
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Continuous lead ingot production system for battery recycling or alloy manufacturing with automated control and cooling
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Complete industrial casting line with 2.7MM BTU/h natural gas furnace and 20 ft conveyor for 60 lb ingots
-
High-output lead melting system with NFPA 86-compliant safety design and temperature interlocks
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Foundry-grade molten metal processing unit for forming lead-tin alloy ingots efficiently and consistently
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Lead smelting and ingot forming plant equipment with heavy-duty caster, bottom cooling, and control integration
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"Dealing with Aaron is an easy and enjoyable process"
"Aaron Equipment is always my first call for used process equipment. Their inventory and customer service has ensured successful project results every time. Thanks y’all!"
"I have purchased all different types of equipment from Aaron Equipment over the last 10 years and have always been 100% happy with not only the equipment but with their customer service!"
"Working with Aaron Equipment Company was as easy as it gets."
"It is a pleasure to work with AEK and I would recommend them as an equipment supplier."
"The partnership we enjoy with Aaron has helped our business to be what it is today – thank you guys!”
"I will definitely use Aaron Equipment in the future."
"Aaron’s customer service indicates that they want long term partnerships and that is something we especially appreciate."
"I really value shopping for used equipment from Aaron Equipment Company because the information they present is accurate, their prices fair and their customer service is the best…Highly recommend."
"This is my first time using Aaron Equipment to purchase equipment. They were easy to work with and things were done quickly and efficiently. I will be a repeat customer when the need arises. This is a trustworthy company that delivers what they advertise."
"I have purchased multiple pieces of equipment through Aaron equipment over the past 15 years. The staff has been very knowledgeable on every request & have spent countless hours ensuring that the equipment I was purchasing met my expectations."
"I have been doing business with Aaron equipment for many years. This year I had the need for some used equipment in a new business Venture. I got in touch with Ryan Davies. I could not be happier with the response and honesty exhibited by him. Dealing with them was a pleasure and everything was as represented. Fair an Honest is how I would describe them."
“Aaron Equipment was very easy to get into contact with and get a price on a un-used chiller they were selling. The process was seamless and very easy on our end and we had the equipment much faster than going out for bid on it to multiple vendors and we able to come in under budget on the project.”
"Aaron Equipment is always my first call for used process equipment. Their inventory and customer service has ensured successful project results every time. Thanks y’all!"
"I have purchased all different types of equipment from Aaron Equipment over the last 10 years and have always been 100% happy with not only the equipment but with their customer service!"
"Working with Aaron Equipment Company was as easy as it gets."
"It is a pleasure to work with AEK and I would recommend them as an equipment supplier."
"The partnership we enjoy with Aaron has helped our business to be what it is today – thank you guys!”
"I will definitely use Aaron Equipment in the future."
"Aaron’s customer service indicates that they want long term partnerships and that is something we especially appreciate."
"I really value shopping for used equipment from Aaron Equipment Company because the information they present is accurate, their prices fair and their customer service is the best…Highly recommend."
Used Gas-Powered Melting Furnace and Casting Conveyor Machine: North American Construction Services, Ltd., (NACS) Lead Melting Furnace; Furnace melt rate of 44,000 lbs. of a 96% lead / 4% tin alloy in approximately three (3) to four (4) hours; hold molten metal at a working temperature of 700 to 750F, for single shift casting operation; FivesNA natural gas combustion and control system with a maximum heating capacity of 2.7 MM Btu/h input designed in accordance with the relevant sections of NFPA 86, 2015 edition; include (2) gas burners, mounted tangentially in the furnace; Furnace has one (1) heating zone with one (1) furnace thermocouple, one (1) bath thermocouple, and one (1) furnace excess temperature interlock thermocouple. Economy Industrial 7 TPH Lead ingot Casting Machine, Model MC-20 (20 feet in length) will cast seven (7) tons in 60 minutes. The casting machine will have nine (6) inch pith chain. Each mould will cast one (1) 60 lb ingots for a total weight per mould of 60 lbs. drawing will be submitted under separate cover. Automatic control system (PLC) (control caster and hot metal pump at same station), Top cooling sprays connection for future installation, Bottom Cooling sprays. System includes corresponding equipment (customized pumps, working stands, controls, etc).
Manufacturer Information:
-
Melting Furnace Manufacturer: North American Construction Services, Ltd. (NACS)
-
Casting Machine Manufacturer: Economy Industrial
-
Casting Model: MC-20
-
Fuel Source: Natural Gas
-
System Type: Industrial Lead Melting and Casting Line
-
Condition: Used
-
Furnace Melt Rate: 44,000 lbs (96% lead / 4% tin alloy in 3–4 hrs)
-
Casting Capacity: 7 tons/hour (60 lb ingots)
Description:
This Used Gas-Powered Melting Furnace and Lead Casting Conveyor System includes a North American Construction Services (NACS) high-capacity gas-fired melting furnace and an Economy Industrial MC-20 casting conveyor, engineered to provide a continuous, high-throughput lead ingot production system. Capable of melting 44,000 lbs of 96/4 lead-tin alloy in 3–4 hours and casting 7 tons per hour of 60 lb ingots, this fully integrated system is ideal for non-ferrous foundries, lead battery recycling, and heavy alloy production.
The system includes (2) tangential gas burners, a FivesNA combustion and control system (2.7MM BTU/hr) built to NFPA 86, 2015 standards, and automated PLC-based controls that operate both the caster and hot metal pump from a unified station.
Specifications – Furnace:
-
Manufacturer: North American Construction Services, Ltd. (NACS)
-
Fuel Type: Natural Gas
-
Melt Rate: 44,000 lbs (96% lead / 4% tin alloy) in approx. 3–4 hrs
-
Working Temperature: 700°F to 750°F
-
Burners: (2) Natural gas burners, tangentially mounted
-
Heating Capacity: 2.7 MM BTU/hr
-
Heating Zone: Single-zone configuration
-
Thermocouples:
-
(1) Furnace thermocouple
-
(1) Bath thermocouple
-
(1) Excess temperature interlock thermocouple
-
-
Combustion System: FivesNA, NFPA 86 compliant (2015 edition)
Specifications – Casting Conveyor:
-
Manufacturer: Economy Industrial
-
Model: MC-20
-
Length: 20 feet
-
Casting Capacity: 7 TPH (tons per hour)
-
Mould Configuration:
-
6" pitch chain
-
1 x 60 lb lead ingot per mould
-
-
Casting Output: 60 lb x multiple moulds = 7 tons/hour
-
Cooling System:
-
Bottom cooling sprays
-
Top cooling sprays plumbed for future installation
-
Control System & Auxiliary Equipment:
-
Automation: PLC-controlled system
-
Control Panel: Unified control for casting and hot metal pump
-
Pump: Customized hot metal pump (included)
-
Additional Equipment:
-
Working stands
-
Custom controls
-
Integrated components for casting workflow
-
-
System Integration: Single-shift casting operation
Features:
-
High-efficiency natural gas furnace with dual-burner configuration
-
Heavy-duty casting line produces 60 lb ingots at 7 TPH
-
PLC automation ensures precise temperature and flow control
-
Fully integrated with pump, caster, cooling sprays, and controls
-
Built for lead alloy operations (96% Pb / 4% Sn)
-
Designed for continuous, industrial-duty production
-
Easily adaptable for additional cooling upgrades
-
FivesNA combustion safety system and thermocouple monitoring
-
Ideal for non-ferrous metal foundries, battery recyclers, and smelters
Applications:
-
Lead battery recycling and secondary smelting
-
Foundries producing lead-based alloys
-
Large-scale lead ingot casting operations
-
Manufacturing of shot, ballast, or radiation shielding products
-
Continuous casting operations in non-ferrous metal sectors
-
Production of uniform weight lead ingots for resale or remelt
-
Facilities requiring efficient molten metal handling and forming
What might this be used for?
-
Melting and casting high-volume lead alloy ingots for resale or internal use
-
Operating a lead recycling process with energy-efficient gas combustion
-
Automating ingot production for commercial lead handling or manufacturing
-
Producing consistent 60 lb ingots for further refining or distribution
-
Scaling up foundry operations with integrated casting and melting system
-
Replacing aging batch furnaces with continuous flow melting and casting line
-
Enhancing worker safety and throughput with automated controls and thermocouples
-
Deploying in facilities processing dense metals with high melting points
-
Customizing a turnkey lead processing line with minimal operator intervention
-
Managing large-scale alloy production with minimal thermal losses and downtime
| Manufacturer | North American |
| Category | Furnaces |
| Subcategory | Furnaces |
-
Lead melting furnace
-
Casting conveyor
-
Lead ingot caster
-
Gas furnace
-
7 TPH casting
-
NACS furnace
-
Economy Industrial MC-20
-
PLC casting control
-
Ingot machine
-
Foundry furnace
-
Used gas-powered melting furnace system
-
Lead ingot casting conveyor 7 TPH
-
NACS lead furnace with FivesNA control
-
20 ft casting line for lead alloy
-
Industrial lead melting and casting setup
-
PLC-controlled lead casting machine
-
Economy Industrial ingot caster for sale
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60 lb lead ingot production line
-
Furnace with dual burner and temp control
-
Lead smelting and casting plant equipment
-
Used gas-fired lead melting furnace with 44,000 lb melt rate and integrated 7 TPH casting conveyor system
-
Industrial-grade NACS PC furnace with natural gas FivesNA combustion system and Economy Industrial MC-20 ingot caster
-
PLC-controlled lead casting system with hot metal pump, cooling sprays, and 60 lb ingot output at 60 minutes per cycle
-
Turnkey lead melting and casting setup with 108 cubic feet capacity, tangential gas burners, and custom casting automation
-
Continuous lead ingot production system for battery recycling or alloy manufacturing with automated control and cooling
-
Complete industrial casting line with 2.7MM BTU/h natural gas furnace and 20 ft conveyor for 60 lb ingots
-
High-output lead melting system with NFPA 86-compliant safety design and temperature interlocks
-
Foundry-grade molten metal processing unit for forming lead-tin alloy ingots efficiently and consistently
-
Lead smelting and ingot forming plant equipment with heavy-duty caster, bottom cooling, and control integration
-
Used lead melting furnace and casting conveyor for commercial or industrial non-ferrous foundry operations
-
Buy used lead furnace
-
Lead casting conveyor for sale
-
Industrial melting furnace buy
-
Ingot production line purchase
-
PLC-controlled casting system
-
Gas-powered furnace for sale
-
Buy Economy Industrial MC-20
-
Lead smelting system used
-
Foundry casting line for lead
-
Turnkey melting and casting system
-
Sell used lead furnace system
-
List casting conveyor machine
-
Used ingot machine resale
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Liquidate foundry melting equipment
-
Used gas-fired furnace for sale
-
Resell lead casting system
-
Second-hand smelting equipment
-
Foundry equipment with PLC controls
-
Ingot production equipment listing
-
Sell 7 TPH lead casting line
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