Browse AEK Packaging Equipment's inventory of unused and used vertical form and fill packaging machines with volumetric cup filler. A vertical form-fill-seal (VFFS) packaging machines with volumetric cup filler is a type of automated equipment used to package products efficiently in pouches or bags. It integrates multiple processes into a continuous workflow, ideal for high-speed packaging operations. If you are looking to sell your used vertical form fill seal machine submit a request online or contact KC Christensen at 630-238-2660.
Your Guide to Vertical Form Fill Seal Machines with Volumetric Cup Fillers
Vertical Form Fill Seal (VFFS) machines with volumetric cup fillers are used for their efficiency, versatility, and simplicity in food and confectionary manufacturing. These machines have revolutionized the packaging industry and are designed for various products, particularly dry and free-flowing ones in sectors dealing with stick packs, snacks, seeds, spices, pet foods, rice and grains, nuts, powders, and granules. Businesses can optimize their packaging solutions by understanding their capabilities and potential applications. The goal of this guide is to help you learn how to choose a vertical form fill seal machine with volumetric cup fillers that may work for your business.
What are Vertical Form Fill Seal Machines?
Vertical Form Fill Seal (VFFS) machines are automated packaging machines that form, fill, and seal bags from a roll of film. They are an integral part of the production line for many industries, providing fast and reliable packaging solutions. Brands like Viking Masek, Ilapak, and Bosch are renowned for their high-quality, customizable vertical form fill seal machines with cup fillers, which are used to package a variety of products efficiently.
The Role of Volumetric Cup Fillers
Volumetric Cup fillers are often paired with VFFS machines due to their accuracy and simplicity. The benefits of rotary volumetric cup fillers in vertical form fill seal machines are essential for ensuring consistent volume and portion control, which is particularly important in the snack industry for products like potato chips and pretzels. Companies like All-Fill, Spee-Dee, Weighpack Systems, and Bartelt specialize in versatile volumetric fillers that integrate seamlessly with VFFS machines.
Benefits of Using VFFS Machines with Volumetric Cup Fillers
- Efficiency: These machines can significantly speed up the packaging process. Automating the forming, filling, and sealing stages reduces the need for manual labor and increases production rates.
- Accuracy: The volumetric cup filler technology is highly accurate, precise volumetric measurement while reducing product waste and ensuring compliance with industry standards.
- Versatility: VFFS machines can handle various products, from bird seed to nuts and grains. They can be quickly changed to different products, packaging materials, and sizes, making them suitable for diverse applications.
- Cost-Effectiveness: These VFFS machines offer businesses a cost-effective, energy efficient solution for enhancing their packaging operations by minimizing material waste and labor costs.
How Do Vertical Form Fill Seal Machines with Integrated Volumetric Cup Fillers Work?
- Material Feed: The machine uses a roll of flexible packaging material (film) fed into the machine.
- Forming the Bag: The film is pulled down and formed into a tube shape. The edges of the film are sealed together using heat or adhesive.
- Filling the Bag: Product is fed from a hopper into rotating cylinders that accumulate it by volume. As the cups rotate, a bottom discharge flows through the former of the back, and the cycle repeats. Depending on the machine's design, these can be powders, granules, or solid products.
- Sealing the Bag: After filling, the top of the bag is sealed using heat or pressure to ensure it is airtight and secure. This can involve horizontal and vertical sealing bars.
- Cutting the Bag: The sealed bag is cut from the continuous film, creating individual packages.
- Discharge: The finished bags are discharged from the machine and ready for further processing or packaging.
Key Features and Options For VFFS Machines
- Print Registration for printed film
- Date Coder for lot and expiration
- Gas flush for extended shelf life
- Zipper Attachment for reopening the bag
- Telescoping cups for easy volume changes
Best Vertical Form Fill Seal Machines with Volumetric Cup Fillers Brands
- Baggers: Bosch (Syntegon), Rovema, Ilapak, Matrix, Viking Masek, Weighpack Systems, Ishida (Heat and Controls)
- Volumetric Fillers: All-Fill, Bartelt, Spee-Dee, Weighpack Systems, Triangle
Applications in the Packaging Industry
VFFS machines with volumetric cup fillers are extensively used in the food, snack food, pet food, seed, bakery, and confectionary packaging industries, particularly for packaging spices, nuts and grains, dry pet food, hard candies, bakery mixes, spices, and other solid or granular product packaging. Whether it's packaging quinoa, dry kibble, snack cereals, spices, or coffee grounds, these systems provide a reliable solution that meets high-volume production demands.
In conclusion, automated Vertical Form Fill Seal machines with volumetric cup fillers are invaluable for food businesses aiming to enhance their packaging efficiency and accuracy. By investing in these advanced systems, companies can streamline their operations and achieve better product consistency, ultimately driving growth and customer satisfaction.
VFFS Machine Troubleshooting Tips
Troubleshooting vertical form fill seal (VFFS) machines with volumetric cup fillers involves systematically identifying and resolving issues related to the filling, sealing, and packaging process. Below are common issues and their solutions:
- Inconsistent Fill Volumes
- Film Tracking Issues
- Poor Seal Quality
- Product Spillage or Leakage
- Bag Length Inconsistencies
