Used Degasser Unit (ID 9600) with Heat Transfer Unit – 153,000 BPD Crude Oil Stabilization Plant

Overview:

This Degasser Unit (ID 9600) is a key component of a 153,000 barrels per day (BPD) Crude Oil Stabilization Plant, designed to efficiently remove dissolved gases from crude oil and ensure safe and stable crude processing. The unit includes two parallel degasser trains (A & B), a heat transfer fluid (HTF) system, Siemens centrifugal compressors, multiple heat exchangers, condensers, and knock-out drums for effective gas-liquid separation.

Included Systems & Equipment:

1. Degasser Trains A & B:

• (4) Live Oil/Stabilized Oil Heat Exchangers – Preheats live oil using stabilized oil for energy efficiency.
• Live Oil/Heat Transfer Fluid Heater – Maintains the optimal temperature for crude degassing.
• Flow Control Valve – Regulates flow rate for precise process control.
• Degasser Vessel – (Not included for Train A), essential for gas separation.
• Stabilized Crude Pump – Transfers degassed crude oil for further processing.
• Degasser Water Pump – Handles water removal during degassing.
• 1st Stage Knock-Out Drum – Separates gas and liquid phases in the first degassing stage.
• Siemens Fixed Speed Two-Stage Centrifugal Compressor – Compresses gas extracted from crude oil.
• 1st Stage Condenser – Cools gas stream to enhance separation.
• 1st Stage Separator – Separates hydrocarbons and water after initial condensation.
• 1st Stage HC Pump – Moves hydrocarbons extracted in the first stage.
• 2nd Stage Knock-Out Drum – Further separation of gas, water, and hydrocarbons.
• 2nd Stage Condenser – Additional cooling for improved gas recovery.
• 2nd Stage Separator – Final separation of hydrocarbon gases and liquids.
• Stabilizer Feed Pump – Transfers stabilized crude for further refining.

2. Heat Transfer Fluid (HTF) System:

• HTF Furnace – Provides heat for process fluid temperature control.
• (2) Forced Draft Fans & Induced Draft Fan – Controls airflow for furnace combustion efficiency.
• Air Preheater – Recaptures heat from exhaust gases to preheat incoming air.
• Flue Gas Cooler – Reduces temperature of exhaust gases before release.
• HTF Storage Tank – Stores heat transfer fluid for continuous operation.
• HTF Make-Up Pump – Supplies fresh HTF to maintain system integrity.
• HTF Expansion Vessel – Accommodates thermal expansion of heat transfer fluid.
• (2) HTF High-Temperature Circulation Pumps – Circulates HTF for high-temperature applications.
• (2) HTF Low-Temperature Circulation Pumps – Circulates HTF for low-temperature applications.
• HTF Drain Collection Vessel – Collects drained HTF for disposal or recycling.
• HTF Drain Pump – Facilitates removal of drained heat transfer fluid.
• Furnace LP Fuel Gas Knock-Out Drum – Separates liquid contaminants from fuel gas.

3. Infrastructure & Piping:

• Piping & Valves – High-performance industrial piping and valves for fluid control.
• Additional Infrastructure – Includes monitoring, safety, and operational control systems.
• Technical Documentation – Further details available upon request.

Specifications:

• Processing Capacity: Part of 153,000 BPD Crude Oil Stabilization Plant
• Main Systems: Degasser Trains, Heat Transfer Fluid System, Centrifugal Compressors
• Heat Exchange Equipment: Live Oil Heat Exchangers, Condensers, and Flue Gas Coolers
• Pumping Systems: Stabilized Crude Pump, HC Pump, Circulation Pumps
• Cooling & Separation: Knock-Out Drums, Separators, Condensers
• Storage & Fuel Handling: HTF Storage Tank, Fuel Gas Knock-Out Drum
• Condition: Used – Available for immediate inspection
• Documentation: Further technical details available upon request

Applications:

• Crude Oil Degassing & Stabilization
• Oilfield Production & Refining Operations
• Midstream Oil & Gas Processing Facilities
• LPG & Hydrocarbon Gas Recovery
• Pipeline-Ready Crude Oil Processing
• Heavy Oil Upgrading & Treatment
• Petrochemical & Refining Gas Handling
• Natural Gas Processing & Recovery
• Industrial Heat Transfer & Fluid Systems
• Environmental & Emissions Control in Oil Processing