Used GEA Powerpak 540 Thermoforming Packaging Machine – Rigid/Tyvek, Medical Grade

Used GEA Powerpak 540 Thermoforming Packaging Machine – Rigid/Tyvek, Medical Grade

Used GEA Powerpak 540 Thermoforming Packaging Machine – Rigid/Tyvek, Medical Grade

DOWNLOAD ALL PHOTOS FOR THIS ITEM WITHOUT AARON WATERMARK

SELL US YOURS

Stock # 72759001

Used GEA Powerpak 540 Thermoforming Packaging Machine; Web width of machine - 540mm; Packaging material - Forming: Rigid, PETG up to .040"; Non forming - Tyvek; Dieset configuration - 4- up, (2tracks x 2row) 3- up, (3tracks x 1row); 10 to 12 cycles per minute; 208 Volts, 3 Phase, 60 Cycle; Compressed Air -100 PSI;Water - 45 Liters per Hour/12 Gallons per Hour; Forming Web Width - 540mm +2 / -0; Non- Forming Web Width - 530mm + 2 -1mm; Film Cores- 3" and 6"; Forming Film Roll Size - 500mm Max OD; Non Forming Roll Size - 500mm Max OD; Vacuum Pumps - Busch 1144 BV forming vacuum pump; Mfg. 2016; Last used on Medical Products.

SPECIFICATIONS

Model	540
Category	Packaging EquipmentPackaging Equipment
Subcategory	Form & Fill Horizontal - Roll Stock ThermoformersForm & Fill Horizontal - Roll Stock Thermoformers

Used Equipment Facts About This Machine

🏭 Manufacturer Information

Manufacturer: GEA
Model: Powerpak 540
Year Built: 2016
Power Requirements: 208V, 3 Phase, 60 Hz
Vacuum Pump: Busch 1144 BV
Condition: Used, previously operated in medical product packaging

📄 Description

This used GEA Powerpak 540 thermoforming packaging machine is a high-performance, servo-driven system built for rigid forming materials such as PETG (up to 0.040”) and non-forming web materials like Tyvek, making it ideal for medical-grade packaging applications. Manufactured in 2016 and last used on medical products, this machine is in excellent condition for continued sterile or cleanroom-compatible production.

With a web width of 540mm, this unit supports dieset configurations of either 4-up (2 tracks x 2 rows) or 3-up (3 tracks x 1 row), with operating speeds of 10–12 cycles per minute. It includes a Busch 1144 BV forming vacuum pump, accepts film roll sizes up to 500mm OD, and runs on standard 208V 3-phase power with 100 PSI compressed air and 45 L/hr water flow.

📐 Specifications

Model: Powerpak 540
Forming Web Width: 540mm (+2 / -0 mm)
Non-Forming Web Width: 530mm (+2 / -1 mm)
Film Core Sizes: 3” and 6”
Max Roll Diameter (Forming & Non-Forming): 500mm
Forming Material: Rigid, PETG up to 0.040”
Non-Forming Material: Tyvek
Cycle Speed: 10–12 cycles per minute
Dieset Configurations:
- 4-up (2 tracks x 2 rows)
- 3-up (3 tracks x 1 row)
Compressed Air: 100 PSI
Water Consumption: 45 L/hr (12 Gal/hr)
Vacuum Pump: Busch 1144 BV
Electrical: 208V / 3 Phase / 60Hz
Last Application: Medical product packaging

⚙️ Applications

Medical device packaging
Sterile barrier packaging
Blister packs for surgical kits
Diagnostic test kits
Cleanroom packaged instruments
Industrial electronics with ESD barrier
Lab reagent packaging
Pharmaceutical kits or combo packs
Rigid tray formation for sealing
IV bag or ampule secondary packaging

📦 Products This Would Be Used For

Tyvek-sealed medical instruments
Syringe kits or catheters
Sterile gauze or surgical sponges
Diagnostic cassettes or test kits
Dental care trays
Hospital-use tool kits
Wound care product kits
Industrial sensor packs
PPE blister trays
Lab-use component kits

PRODUCT DETAILS

thermoformer
GEA Powerpak 540
used packaging machine
medical packager
rigid tray former
PETG thermoformer
Tyvek blister pack
4-up blister machine
vacuum packager
Busch pump system
used GEA Powerpak 540 packaging machine
thermoforming system for medical products
rigid film and Tyvek thermoformer
540mm web thermoforming machine
Busch vacuum thermoforming unit
cleanroom blister packaging machine
high-speed medical thermoformer
GEA thermoformer for sale
4-up medical blister tray sealer
Powerpak 540 form fill seal machine
used GEA Powerpak 540 thermoforming packaging machine for sterile medical trays
rigid PETG and Tyvek packaging machine with Busch vacuum pump
medical-grade blister packaging machine with 4-up dieset configuration
pre-owned GEA Powerpak 540 with 540mm web width for medical applications
high-speed thermoformer for Tyvek and rigid PETG materials
GEA Powerpak 540 cleanroom-compatible packaging machine for diagnostics
thermoformer with 208V, 3-phase, and 100 PSI air requirements
used GEA thermoforming machine for surgical kits and blister trays
thermoform packaging equipment with water-cooled system and vacuum seal
automatic packaging line for Tyvek-sealed sterile product packaging
used thermoformer
GEA Powerpak machine
PETG packaging machine
medical blister packager
sterile packaging machine
Tyvek packaging equipment
Powerpak 540
vacuum thermoformer
Busch vacuum packager
rigid tray sealer
buy used GEA Powerpak
sell thermoforming machine
used blister packager for sale
GEA packaging machine price
used medical tray former
purchase thermoforming unit
used Powerpak 540 quote
blister packaging equipment
sell cleanroom packaging machine
used PETG packager

Standard Terms and Conditions

FINANCING AVAILABLE

MORE INFO

APPLY NOW

We offer a variety of finance programs. Contact your sales person or Fred Fial direct for more information on our finance services available.

Fredric S. Fial, CLFP
Ascentium Capital
Work: 281.921.3883
Cell: 602.524.2196

"Dealing with Aaron is an easy and enjoyable process"

"Aaron Equipment is always my first call for used process equipment. Their inventory and customer service has ensured successful project results every time. Thanks y’all!"

"I have purchased all different types of equipment from Aaron Equipment over the last 10 years and have always been 100% happy with not only the equipment but with their customer service!"

"Working with Aaron Equipment Company was as easy as it gets."

"It is a pleasure to work with AEK and I would recommend them as an equipment supplier."

"The partnership we enjoy with Aaron has helped our business to be what it is today – thank you guys!”

"I will definitely use Aaron Equipment in the future."

"Aaron’s customer service indicates that they want long term partnerships and that is something we especially appreciate."

"I really value shopping for used equipment from Aaron Equipment Company because the information they present is accurate, their prices fair and their customer service is the best…Highly recommend."

"This is my first time using Aaron Equipment to purchase equipment. They were easy to work with and things were done quickly and efficiently. I will be a repeat customer when the need arises. This is a trustworthy company that delivers what they advertise."

"I have purchased multiple pieces of equipment through Aaron equipment over the past 15 years. The staff has been very knowledgeable on every request & have spent countless hours ensuring that the equipment I was purchasing met my expectations."

"I have been doing business with Aaron equipment for many years. This year I had the need for some used equipment in a new business Venture. I got in touch with Ryan Davies. I could not be happier with the response and honesty exhibited by him. Dealing with them was a pleasure and everything was as represented. Fair an Honest is how I would describe them."

“Aaron Equipment was very easy to get into contact with and get a price on a un-used chiller they were selling. The process was seamless and very easy on our end and we had the equipment much faster than going out for bid on it to multiple vendors and we able to come in under budget on the project.”

DESCRIPTION

Stock # 72759001

Used GEA Powerpak 540 Thermoforming Packaging Machine; Web width of machine - 540mm; Packaging material - Forming: Rigid, PETG up to .040"; Non forming - Tyvek; Dieset configuration - 4- up, (2tracks x 2row) 3- up, (3tracks x 1row); 10 to 12 cycles per minute; 208 Volts, 3 Phase, 60 Cycle; Compressed Air -100 PSI;Water - 45 Liters per Hour/12 Gallons per Hour; Forming Web Width - 540mm +2 / -0; Non- Forming Web Width - 530mm + 2 -1mm; Film Cores- 3" and 6"; Forming Film Roll Size - 500mm Max OD; Non Forming Roll Size - 500mm Max OD; Vacuum Pumps - Busch 1144 BV forming vacuum pump; Mfg. 2016; Last used on Medical Products.

SELL US YOURS

Used Equipment Facts About this Machine

🏭 Manufacturer Information

Manufacturer: GEA
Model: Powerpak 540
Year Built: 2016
Power Requirements: 208V, 3 Phase, 60 Hz
Vacuum Pump: Busch 1144 BV
Condition: Used, previously operated in medical product packaging

📄 Description

This used GEA Powerpak 540 thermoforming packaging machine is a high-performance, servo-driven system built for rigid forming materials such as PETG (up to 0.040”) and non-forming web materials like Tyvek, making it ideal for medical-grade packaging applications. Manufactured in 2016 and last used on medical products, this machine is in excellent condition for continued sterile or cleanroom-compatible production.

With a web width of 540mm, this unit supports dieset configurations of either 4-up (2 tracks x 2 rows) or 3-up (3 tracks x 1 row), with operating speeds of 10–12 cycles per minute. It includes a Busch 1144 BV forming vacuum pump, accepts film roll sizes up to 500mm OD, and runs on standard 208V 3-phase power with 100 PSI compressed air and 45 L/hr water flow.

📐 Specifications

Model: Powerpak 540
Forming Web Width: 540mm (+2 / -0 mm)
Non-Forming Web Width: 530mm (+2 / -1 mm)
Film Core Sizes: 3” and 6”
Max Roll Diameter (Forming & Non-Forming): 500mm
Forming Material: Rigid, PETG up to 0.040”
Non-Forming Material: Tyvek
Cycle Speed: 10–12 cycles per minute
Dieset Configurations:
- 4-up (2 tracks x 2 rows)
- 3-up (3 tracks x 1 row)
Compressed Air: 100 PSI
Water Consumption: 45 L/hr (12 Gal/hr)
Vacuum Pump: Busch 1144 BV
Electrical: 208V / 3 Phase / 60Hz
Last Application: Medical product packaging

⚙️ Applications

Medical device packaging
Sterile barrier packaging
Blister packs for surgical kits
Diagnostic test kits
Cleanroom packaged instruments
Industrial electronics with ESD barrier
Lab reagent packaging
Pharmaceutical kits or combo packs
Rigid tray formation for sealing
IV bag or ampule secondary packaging

📦 Products This Would Be Used For

Tyvek-sealed medical instruments
Syringe kits or catheters
Sterile gauze or surgical sponges
Diagnostic cassettes or test kits
Dental care trays
Hospital-use tool kits
Wound care product kits
Industrial sensor packs
PPE blister trays
Lab-use component kits

SPECIFICATIONS

Model	540
Category	Packaging Equipment
Subcategory	Form & Fill Horizontal - Roll Stock Thermoformers

Product Details

thermoformer
GEA Powerpak 540
used packaging machine
medical packager
rigid tray former
PETG thermoformer
Tyvek blister pack
4-up blister machine
vacuum packager
Busch pump system
used GEA Powerpak 540 packaging machine
thermoforming system for medical products
rigid film and Tyvek thermoformer
540mm web thermoforming machine
Busch vacuum thermoforming unit
cleanroom blister packaging machine
high-speed medical thermoformer
GEA thermoformer for sale
4-up medical blister tray sealer
Powerpak 540 form fill seal machine
used GEA Powerpak 540 thermoforming packaging machine for sterile medical trays
rigid PETG and Tyvek packaging machine with Busch vacuum pump
medical-grade blister packaging machine with 4-up dieset configuration
pre-owned GEA Powerpak 540 with 540mm web width for medical applications
high-speed thermoformer for Tyvek and rigid PETG materials
GEA Powerpak 540 cleanroom-compatible packaging machine for diagnostics
thermoformer with 208V, 3-phase, and 100 PSI air requirements
used GEA thermoforming machine for surgical kits and blister trays
thermoform packaging equipment with water-cooled system and vacuum seal
automatic packaging line for Tyvek-sealed sterile product packaging
used thermoformer
GEA Powerpak machine
PETG packaging machine
medical blister packager
sterile packaging machine
Tyvek packaging equipment
Powerpak 540
vacuum thermoformer
Busch vacuum packager
rigid tray sealer
buy used GEA Powerpak
sell thermoforming machine
used blister packager for sale
GEA packaging machine price
used medical tray former
purchase thermoforming unit
used Powerpak 540 quote
blister packaging equipment
sell cleanroom packaging machine
used PETG packager