Used GEA Powerpak 540 Thermoforming Packaging Machine – Rigid/Tyvek, Medical Grade

🏭 Manufacturer Information

• Manufacturer: GEA

• Model: Powerpak 540

• Year Built: 2016

• Power Requirements: 208V, 3 Phase, 60 Hz

• Vacuum Pump: Busch 1144 BV

• Condition: Used, previously operated in medical product packaging

📄 Description

This used GEA Powerpak 540 thermoforming packaging machine is a high-performance, servo-driven system built for rigid forming materials such as PETG (up to 0.040”) and non-forming web materials like Tyvek, making it ideal for medical-grade packaging applications. Manufactured in 2016 and last used on medical products, this machine is in excellent condition for continued sterile or cleanroom-compatible production.

With a web width of 540mm, this unit supports dieset configurations of either 4-up (2 tracks x 2 rows) or 3-up (3 tracks x 1 row), with operating speeds of 10–12 cycles per minute. It includes a Busch 1144 BV forming vacuum pump, accepts film roll sizes up to 500mm OD, and runs on standard 208V 3-phase power with 100 PSI compressed air and 45 L/hr water flow.

📐 Specifications

• Model: Powerpak 540

• Forming Web Width: 540mm (+2 / -0 mm)

• Non-Forming Web Width: 530mm (+2 / -1 mm)

• Film Core Sizes: 3” and 6”

• Max Roll Diameter (Forming & Non-Forming): 500mm

• Forming Material: Rigid, PETG up to 0.040”

• Non-Forming Material: Tyvek

• Cycle Speed: 10–12 cycles per minute

• Dieset Configurations:

  • 4-up (2 tracks x 2 rows)

  • 3-up (3 tracks x 1 row)

• Compressed Air: 100 PSI

• Water Consumption: 45 L/hr (12 Gal/hr)

• Vacuum Pump: Busch 1144 BV

• Electrical: 208V / 3 Phase / 60Hz

• Last Application: Medical product packaging

⚙️ Applications

• Medical device packaging

• Sterile barrier packaging

• Blister packs for surgical kits

• Diagnostic test kits

• Cleanroom packaged instruments

• Industrial electronics with ESD barrier

• Lab reagent packaging

• Pharmaceutical kits or combo packs

• Rigid tray formation for sealing

• IV bag or ampule secondary packaging

📦 Products This Would Be Used For

• Tyvek-sealed medical instruments

• Syringe kits or catheters

• Sterile gauze or surgical sponges

• Diagnostic cassettes or test kits

• Dental care trays

• Hospital-use tool kits

• Wound care product kits

• Industrial sensor packs

• PPE blister trays

• Lab-use component kits

• thermoformer

• GEA Powerpak 540

• used packaging machine

• medical packager

• rigid tray former

• PETG thermoformer

• Tyvek blister pack

• 4-up blister machine

• vacuum packager

• Busch pump system

• used GEA Powerpak 540 packaging machine

• thermoforming system for medical products

• rigid film and Tyvek thermoformer

• 540mm web thermoforming machine

• Busch vacuum thermoforming unit

• cleanroom blister packaging machine

• high-speed medical thermoformer

• GEA thermoformer for sale

• 4-up medical blister tray sealer

• Powerpak 540 form fill seal machine

• used GEA Powerpak 540 thermoforming packaging machine for sterile medical trays

• rigid PETG and Tyvek packaging machine with Busch vacuum pump

• medical-grade blister packaging machine with 4-up dieset configuration

• pre-owned GEA Powerpak 540 with 540mm web width for medical applications

• high-speed thermoformer for Tyvek and rigid PETG materials

• GEA Powerpak 540 cleanroom-compatible packaging machine for diagnostics

• thermoformer with 208V, 3-phase, and 100 PSI air requirements

• used GEA thermoforming machine for surgical kits and blister trays

• thermoform packaging equipment with water-cooled system and vacuum seal

• automatic packaging line for Tyvek-sealed sterile product packaging

• used thermoformer

• GEA Powerpak machine

• PETG packaging machine

• medical blister packager

• sterile packaging machine

• Tyvek packaging equipment

• Powerpak 540

• vacuum thermoformer

• Busch vacuum packager

• rigid tray sealer

• buy used GEA Powerpak

• sell thermoforming machine

• used blister packager for sale

• GEA packaging machine price

• used medical tray former

• purchase thermoforming unit

• used Powerpak 540 quote

• blister packaging equipment

• sell cleanroom packaging machine

• used PETG packager