Used GEA Powerpak 540 Thermoforming Packaging Machine – Rigid/Tyvek, Medical Grade

🏭 Manufacturer Information

• Manufacturer: GEA

• Model: Powerpak 540

• Year Built: 2016

• Power Requirements: 208V, 3 Phase, 60 Hz

• Vacuum Pump: Busch 1144 BV

• Condition: Used, previously operated in medical product packaging

📄 Description

This used GEA Powerpak 540 thermoforming packaging machine is a high-performance, servo-driven system built for rigid forming materials such as PETG (up to 0.040”) and non-forming web materials like Tyvek, making it ideal for medical-grade packaging applications. Manufactured in 2016 and last used on medical products, this machine is in excellent condition for continued sterile or cleanroom-compatible production.

With a web width of 540mm, this unit supports dieset configurations of either 4-up (2 tracks x 2 rows) or 3-up (3 tracks x 1 row), with operating speeds of 10–12 cycles per minute. It includes a Busch 1144 BV forming vacuum pump, accepts film roll sizes up to 500mm OD, and runs on standard 208V 3-phase power with 100 PSI compressed air and 45 L/hr water flow.

📐 Specifications

• Model: Powerpak 540

• Forming Web Width: 540mm (+2 / -0 mm)

• Non-Forming Web Width: 530mm (+2 / -1 mm)

• Film Core Sizes: 3” and 6”

• Max Roll Diameter (Forming & Non-Forming): 500mm

• Forming Material: Rigid, PETG up to 0.040”

• Non-Forming Material: Tyvek

• Cycle Speed: 10–12 cycles per minute

• Dieset Configurations:

  • 4-up (2 tracks x 2 rows)

  • 3-up (3 tracks x 1 row)

• Compressed Air: 100 PSI

• Water Consumption: 45 L/hr (12 Gal/hr)

• Vacuum Pump: Busch 1144 BV

• Electrical: 208V / 3 Phase / 60Hz

• Last Application: Medical product packaging

⚙️ Applications

• Medical device packaging

• Sterile barrier packaging

• Blister packs for surgical kits

• Diagnostic test kits

• Cleanroom packaged instruments

• Industrial electronics with ESD barrier

• Lab reagent packaging

• Pharmaceutical kits or combo packs

• Rigid tray formation for sealing

• IV bag or ampule secondary packaging

📦 Products This Would Be Used For

• Tyvek-sealed medical instruments

• Syringe kits or catheters

• Sterile gauze or surgical sponges

• Diagnostic cassettes or test kits

• Dental care trays

• Hospital-use tool kits

• Wound care product kits

• Industrial sensor packs

• PPE blister trays

• Lab-use component kits