Used PallayPack VersaBlock Servo-Driven Monoblock Filling, Capping & Labeling System – Up to 40 Containers/Minute

Manufacturer Information

PallayPack

PallayPack manufactures packaging machinery and integrated systems for filling, capping, labeling, and container-handling applications. Monoblock systems combine multiple packaging operations into a compact footprint, reducing the need for separate standalone machines and transfers between processing steps.

This PallayPack VersaBlock combines filling, pick-and-place plugging and capping, servo-controlled crimping, and labeling into a stainless steel, starwheel-indexed packaging system.

Description

Available for sale is a used PallayPack Compact Servo-Driven Monoblock Filling, Capping/Plugging, and Labeling System, Model VersaBlock.

The machine has a stated production speed of up to 40 containers per minute, depending on application, product, container configuration, and installed change parts. Its stated filling range is 25 mL to 120 mL, making the system suitable for a variety of smaller-format liquid packaging applications.

The VersaBlock uses starwheel indexing for controlled container movement through the various packaging stations and is designed for quick changeover between compatible container formats.

Plugging and capping are performed through a pick-and-place system with vacuum plug and cap transfer. A servo-controlled crimp station with variable torque provides controlled closure application for compatible packages.

The machine features stainless steel construction and is stated as cGMP rated. Automation includes an Allen-Bradley PLC and touchscreen operator HMI. The system is mounted on casters for mobility and operates on 480V, 60 Hz, 3-phase electrical service.

Specifications

Typical Applications

• Liquid filling
• Bottle filling
• Vial filling
• Plug insertion
• Automated capping
• Closure crimping
• Container labeling
• Pharmaceutical packaging
• Nutraceutical packaging
• Cosmetic packaging
• Personal-care packaging
• Specialty liquid packaging

Products This VersaBlock Could Be Used For

• Liquid pharmaceutical products
• Nutraceutical liquids
• Oral liquid products
• Cosmetic products
• Personal-care liquids
• Serums
• Lotions
• Specialty chemicals
• Laboratory products
• Flavorings and extracts
• Other compatible 25–120 mL liquid products
• Products using compatible plug, cap, or crimp closures

Actual product, container, closure, and fill-volume compatibility depends on installed change parts, filling technology, product characteristics, container dimensions, closure configuration, labeling requirements, and validation requirements. Current cGMP suitability should be verified for the intended application.

Frequently Asked Questions

• How fast can the PallayPack VersaBlock operate? The system is rated for speeds of up to 40 containers per minute, depending on the application and installed change parts.
• What fill sizes can it handle? The stated filling range is 25 mL through 120 mL.
• What packaging operations are integrated into the machine? The VersaBlock combines filling, plugging/capping, crimping, and labeling into a compact monoblock configuration.
• How are plugs and caps applied? The machine uses pick-and-place plugging and capping with vacuum plug and cap transfer. It also includes a servo-controlled crimp station with variable torque.
• What controls are included? The machine features an Allen-Bradley PLC and touchscreen operator HMI. It operates on 480V, 60 Hz, 3-phase power.
• Can Aaron Equipment assist with shipping and logistics? Yes. Aaron Equipment can assist with rigging and loading coordination, domestic and international freight, customs documentation, and logistics planning for this PallayPack VersaBlock packaging system.