Paper Converting Machine Company Alcohol Wet Wipes Converting and Wrapping

Manufacturer Information

• Brand: Paper Converting Machine Company (PCMC) / Barry-Wehmiller
• Condition: Used
• Previous Use: Exfoliating Facial Cleansing Wet Wipe Production
• Processing Speeds:
  • Cut Speed: Up to 2,000 wipes per minute
  • Stacker Speed: 100 stacks per minute (25 stacks per minute per lane)

Description

This PCMC Barry-Wehmiller Wet Wipes Production System is a fully automated wet wipe manufacturing line, designed for high-speed, precision cutting, folding, wetting, and packaging of exfoliating facial cleansing wipes.

The system includes the Marlin Flex Cross Folder (Model CF01-00013) with an unwinder, heated embossing unit, and wetting applicator, ensuring precise folding and uniform liquid application. The Allen Bradley PanelView 1500p control system provides intuitive operation and process monitoring.

A Sterling Water Chiller and 36” stainless steel single-wall mixing tank with a Cleveland agitator and CIP spray ball allow for consistent solution mixing and hygiene maintenance. The system also includes a 2 HP stainless steel centrifugal pump (AB PowerFlex40-controlled) for liquid distribution.

The integrated multi-conveyor system consists of:

• 90-degree plastic interlock belt conveyor (washdown-rated motor, stainless steel frame)
• Compression conveyor with a white vinyl belt (60” long x 8” wide x 36” tall)

For final packaging, the system includes a Bosch Linium Model 611 Horizontal Wrapper with film registration and an integrated conveyor, optimizing the wrapping and sealing process.

Specifications

• Processing Speed:
  • Cut Speed: Up to 2,000 wipes per minute
  • Stacker Speed: Up to 100 stacks per minute (25 stacks per minute per lane)
• Stack Count Range: 4 - 100 wipes
• Stack Height Range: 10 mm (0.39") - 90 mm (3.54")
• Cutoff Length Range: 170 mm (6.69") - 210 mm (8.26")
• Folded Width Range: 50 mm (1.97") - 115 mm (4.5") (Change parts required for 65 mm to 90 mm folded width)
• Unwind Roll Specs:
  • Max Roll Width: 860 mm (34")
  • Max Roll Diameter: 1,500 mm (60")
  • Core Diameter: 171 mm (6.75")
• Electrical Requirements: 480V, 60 Hz, 3 Phase
• Packaging System: Bosch Linium Model 611 Horizontal Wrapper with Film Registration

Included Equipment

1. Marlin Flex Cross Folder (Model CF01-00013) – Unwinder, heated embossing unit, wetting applicator
2. Allen Bradley PanelView 1500p Controls – Centralized system monitoring and operation
3. Sterling Water Chiller – Maintains solution temperature
4. Stainless Steel Mixing Tank (36" Dia. x 36" Straight Side) – Equipped with:
   • Cleveland Agitator
   • 20" Diameter Manway
   • CIP Spray Ball
   • 2 HP Stainless Steel Centrifugal Pump (AB PowerFlex40 Controlled)
5. Multi-Conveyor System:
   • 90-Degree Plastic Interlock Belt Conveyor (Washdown Motor, Stainless Steel Frame)
   • Compression Conveyor (60” Long x 8” Wide x 36” Tall)
6. Bosch Linium Model 611 Horizontal Wrapper with Film Registration & Integrated Conveyor

Applications

• Personal Care & Cosmetics – Exfoliating facial wipes, makeup remover wipes
• Sanitizing & Disinfecting Wipes – Alcohol-based wet wipes for hygiene
• Household Cleaning Wipes – Multipurpose and disinfectant wipes
• Industrial & Specialty Wipes – Degreasing and surface cleaning wipes
• Medical & Healthcare Wipes – Alcohol, antibacterial, and gentle cleansing wipes

Compatible Products

• Fully automated wet wipe production and packaging lines
• Liquid mixing and dispensing systems for wet wipes
• Industrial horizontal wrappers and film registration systems
• Wet wipe converting equipment for high-speed production